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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Metrology26%- Calibration
  • 1. Traceability to national standards (NIST)
  • 2. Out-of-calibration procedures
  • 3. Calibration systems and schedules
- Common Measurement Tools
  • 1. Pin gauges, thread gauges, ring gauges
  • 2. Gauge blocks
  • 3. Micrometers (outside, inside, depth)
  • 4. Height gauges
  • 5. Dial indicators
  • 6. Calipers (dial, digital, vernier)
- Special Measurement Equipment
  • 1. Surface plates and height standards
  • 2. Hardness testers
  • 3. Thread measuring wires
  • 4. Coordinate Measuring Machines (CMM)
  • 5. Optical comparators (shadow graphs)
- Measurement Techniques
  • 1. Angular measurement
  • 2. Surface finish measurement
  • 3. Linear and dimensional measurement
  • 4. Thread measurement
  • 5. Gauge R&R (Repeatability and Reproducibility)
Technical Mathematics19%- Basic Shop Math
  • 1. Order of operations
  • 2. Arithmetic operations (addition, subtraction, multiplication, division)
  • 3. Fractions, decimals, and percentages
- Geometry
  • 1. Area, volume, and perimeter calculations
  • 2. Properties of circles, angles, and triangles
  • 3. Coordinate systems (polar, Cartesian)
- Algebra
  • 1. Ratio and proportion
  • 2. Transposition of formulas
  • 3. Linear equations
- Measurement Systems
  • 1. Metric (SI) and Imperial (U.S. Customary) units
  • 2. Unit conversions
- Trigonometry
  • 1. Pythagorean theorem
  • 2. Right triangle solutions
  • 3. Trigonometric functions (sine, cosine, tangent)
Inspection and Test33%- Blueprint Reading
  • 1. Material and finish specifications
  • 2. Symbols and abbreviations
  • 3. Drawing types and views
  • 4. Dimensioning and tolerancing (GD&T basics)
- Inspection Planning and Processes
  • 1. In-Process Inspection (IPI)
  • 2. First Article Inspection (FAI)
  • 3. Receiving Inspection
  • 4. Final Inspection
- Nondestructive Testing (NDT)
  • 1. Magnetic particle testing
  • 2. Liquid penetrant testing
  • 3. Visual inspection
- Sampling
  • 1. AQL (Acceptable Quality Level)
  • 2. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
  • 3. Sampling concepts (lot, sample size)
  • 4. OC curves
Quality Assurance22%- Quality Audits and Documentation
  • 1. Audit types (internal, external, product, process)
  • 2. Document control
  • 3. Record keeping and traceability
- Root Cause Analysis and Corrective Action
  • 1. 5 Whys, Fishbone diagrams
  • 2. Corrective and Preventive Actions (CAPA)
  • 3. Material Review Board (MRB)
  • 4. Nonconforming product control
- Statistical Process Control (SPC)
  • 1. Process capability (Cp, Cpk)
  • 2. Control charts (X-bar, R, p, c charts)
  • 3. Variables and attributes data
- Quality Basics
  • 1. Cost of quality (prevention, appraisal, failure)
  • 2. Customer-supplier relations
  • 3. Quality management systems (ISO 9001 overview)

ASQ Certified Quality Inspector Sample Questions:

1. What type of testing can determine internal defect and requires a couple material such as water of glycerine?
Response:

A) X-ray
B) Machine vision
C) Ultrasonic
D) Liquid penetrant


2. Which of the following is the correct way to open and close a micrometer?
Response:

A) Hold the adjusting nut and turn the ratchet screw.
B) Run the thimble across a hard surface.
C) Hold it by the thimble and twirl it.
D) Run the thimble across your hand.


3. A noncontact measuring instrument that gages an object's temperature by measuring its self-emission and emissivity is called which of the following?
Response:

A) Pyrometer
B) Limit gage
C) Oscilloscope
D) X-ray system


4. The opening meeting should happen in the:
Response:

A) Reporting phase of the audit.
B) Performance phase of the audit.
C) Follow-up and Closure phase of the audit.
D) Planning phase of the audit.


5. Convert 7.85 x 105 from scientific notation to floating point notation.
Response:

A) 0785
B) 0.785
C) 78.5
D) 785 000


Solutions:

Question # 1
Answer: C
Question # 2
Answer: D
Question # 3
Answer: A
Question # 4
Answer: B
Question # 5
Answer: D

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